Rinac Success Story: Satyanarayan Ginning And Pressing Factory

The Satyanarayan Ginning and Pressing Factory, located in Hubli, Karnataka, is a significant player in the cotton processing industry. The factory supports the local economy by transforming raw cotton into processed products like lint and bales, which are crucial for the textile sector. In addition to its core operations, the factory recognized the need to address surplus production and post-harvest storage challenges for crops like dals and red chilies, which are abundantly produced in the region.

Challenges Faced

The surplus growth of dals and red chilies in and around Hubli posed several challenges, including:

Managing Surplus Production: Ensuring proper handling of the excess yield to prevent spoilage.
Preservation of Quality: Maintaining the freshness and quality of produce to meet market standards.
Improved Market Access: Providing opportunities for local farmers and traders to sell their products beyond seasonal peaks.
Reduction of Wastage: Minimizing losses due to inadequate storage facilities.
Continuous Source of Income: Enabling steady revenue generation for farmers and stakeholders by storing and selling produce at optimal times.

Project Scope and Deliverables

Rinac India Limited proposed a robust cold storage solution that encompassed the following:

Products and Installations:

Supply and installation of RPUF panels for the walls, ceilings, and floors.
Supply, installation, commissioning, and testing of refrigeration units.
Supply and installation of a G+2 stand-alone mezzanine structure.
Supply and installation of doors for accessing various chambers.
Supply and installation of multiple standard and safety accessories required for constructing a cold storage facility.

Technical Parameters:

Storage Capacity: 3,200 Metric Tons (800 MT x 4 Chambers).
Products to be Stored: Multi-Commodity Storage (dals, red chilies, and other produce).
Levels of Storage: G+2 Mezzanine structure to optimize space.
Refrigeration Capacity per Chamber: 56 Kilowatts (14 kW x 4 Units).
Total Number of Chambers: 4 Chambers.

The Solution

Understanding the critical requirements, Rinac designed and delivered a cold storage facility customized to meet the client’s needs. The solution was implemented while addressing challenges like site constraints, budget limitations, and strict timelines.

Key Features:

Energy-efficient cooling systems for optimal performance and cost savings.
Flexible and modular design to accommodate seasonal variations in produce.
Reinforced structures to support multi-level storage and operational efficiency.

Implementation

Rinac’s experienced in-house team ensured seamless coordination and execution, from designing to testing and commissioning. The focus on quality and adherence to technical specifications delivered a project that exceeded client expectations.

Outcomes

Improved Storage Capabilities: Enabled the factory to store 3,200 MT of produce, ensuring quality preservation and reduced wastage.
Enhanced Market Access: The cold storage facility allowed farmers and traders to reach broader markets with better pricing opportunities.
Economic Growth: The project contributed to local agricultural and industrial development, creating a sustainable economic impact.

Client Satisfaction: Rinac’s ability to deliver a high-quality, cost-effective solution with a focus on customer needs