Project Completion: Temperature-Controlled Warehouse for Balmer Lawrie
We’re proud to announce the successful completion of a landmark project for M/s Balmer Lawrie & Co Ltd — a Rack Supported Temperature Controlled Warehouse (TCW) at Rayanapadu, Vijayawada. This turnkey project showcases our commitment to innovation, efficiency, and engineering excellence in cold chain infrastructure.
Head Cold Chain ,Balmer Lawrie Says
We are very happy in mentioning that the TCW work carried out by Rinac India Limited on turnkey basis at our Rynapadu, Vijayawada , Andhra Pradesh is with excellent professionalism adhering to all the industry standards, maintaining a very high quality of installation and with in the timelines given by us.
Project Snapshot
- Client: M/s Balmer Lawrie & Co Ltd
- Location: Rayanapadu, Vijayawada
- Project Type: Rack Supported Temperature Controlled Warehouse
- Order Basic Value: ₹ 11.195 Crores
- Completion Timeframe: 9 months including statutory approvals
Scope of Work Breakdown
Civil Works
- High-durability VDF flooring across the base platform
- Equipment platforms for DG sets, transformers, and outdoor units
- Dedicated office spaces, sanitation facilities, and water tanks
- RCC underground tanks for firefighting and domestic use
- Structural elements: MS staircases, dock leveller pits, and security gates
- Marking, painting, plumbing, and water supply installations
Racking & Insulation
- Single Deep Racking System supporting 1872 pallets
- 120mm ceiling and 150mm wall RPUF panels laminated with PPGI
- 150mm insulated flooring for freezer zones
- 80mm insulation for ante rooms with vapor barrier integration
- HPCC structure for Ante Rooms and Dock Area
Mechanical & Refrigeration Systems
- Freon-based refrigeration ensuring chamber temperatures of -25°C
- Cold storage insulated doors and swing doors at strategic locations
- Sectional overhead docking doors for efficient logistics flow
Firefighting Systems
- 75,000-liter underground firefighting water reservoir
- Integrated pump room with hydrant and sprinkler systems
Electrical Installations
- 500kVA transformer with complete substation infrastructure
- AMF-controlled 320kVA DG set for seamless power backup
- 30kVA UPS for critical systems
- Interior and exterior LED lighting
- Full-spectrum CCTV with DVR and hard disk storage
- Ancillary installations: air curtains, insect killers, strip curtains, and security cabin (10ft x 10ft)
Conclusion
From conceptualization to commissioning, this facility exemplifies integrated planning, rapid execution, and adherence to technical and statutory standards. It not only strengthens the cold chain backbone of the region but also sets a benchmark in rack-supported warehousing.
Stay tuned for more insights as we continue to push the boundaries of engineered cold storage solutions.
