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Overview

India is one of the world's largest producers of mangoes, yet access to premium international markets depends on far more than cultivation. Export success requires compliance with strict phytosanitary regulations, fruit fly disinfestation, cold chain integrity, traceability, grading accuracy, post-harvest handling excellence and documentation that satisfies importing countries. RINAC India Limited delivers a complete ecosystem for mango exporters through integrated export packhouses, refrigeration systems, pre-cooling facilities, cold stores, ripening chambers, grading lines and advanced FruitoLine Humidified Hot Air Treatment (HHAT) and Vapour Heat Treatment (VHT) systems. With more than three decades of engineering expertise, RINAC provides turnkey solutions from concept to commissioning. By combining post-harvest science, process engineering, automation, refrigeration, clean construction and export infrastructure, RINAC helps growers and exporters gain access to high-value global markets.

Understanding Vapour Heat Treatment (VHT)

Vapour Heat Treatment uses hot humidified air to eliminate fruit fly eggs and larvae. The process exposes fruit to carefully controlled temperature and humidity conditions that elevate internal fruit temperature without causing heat damage.

Unlike chemical fumigation methods, VHT leaves no chemical residues. Temperature, humidity and treatment duration are automatically controlled and recorded to ensure treatment effectiveness, repeatability and complete traceability. The technology is recognised internationally as a safe, reliable and environmentally responsible quarantine treatment solution.

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Product-benefits
FruitoLine HHAT Technology
Product-benefits

FruitoLine HHAT represents RINAC’s advanced approach to thermal disinfestation. The system uses controlled heat and humidity to raise the internal pulp temperature of mangoes while protecting flavour, freshness, colour and nutritional characteristics.

The process typically raises fruit pulp temperature to approximately 46–48°C while maintaining humidity above 95%. Continuous monitoring and automated controls ensure treatment consistency. Following treatment and holding phases, fruits undergo cooling and drying processes that stabilise quality and prepare them for storage and export.

The Opportunity in Global Mango Exports

Global demand for safe, premium-quality fruit continues to grow. Consumers increasingly seek chemical-free produce with high traceability and superior shelf life. At the same time, importing countries have strengthened quarantine requirements to prevent the spread of invasive pests and diseases.

Mangoes are particularly vulnerable because fruit fly infestation can lead to shipment rejection and market restrictions. Vapour Heat Treatment (VHT) and Humidified Hot Air Treatment (HHAT) technologies have emerged as internationally accepted quarantine treatment methods that eliminate fruit fly eggs and larvae without relying on chemical fumigation. Exporters can therefore comply with international regulations while preserving fruit quality, colour, flavour, texture and nutritional value.

Why Modern Mango Exporters Need Advanced Infrastructure

A modern export operation requires much more than packing fruit into cartons. Exporters must maintain a controlled process from orchard to destination market. Critical requirements include pest disinfestation, export-quality grading and sorting, shelf-life preservation, cold chain management, traceability, documentation and compliance with international protocols.

A single fruit fly detection can disrupt international trade and result in significant financial losses. Advanced infrastructure reduces risk while improving operational efficiency and export acceptance rates.

Benefits of HHAT/VHT Technology
Product-benefits
Process

Promotes uniform colour and appearance.

 Fruit harvested with a stalk to minimise sap burn.

Grade A and Grade B separation.

Pre-cooling preserves freshness.

Export quality segregation.

Manual and bubble washing.

Moisture removal before grading.

Weight-based grading and optional colour sorting.

Quarantine treatment to eliminate pests. 

Gradual cooling after treatment.

Hygienic export carton packing.

Controlled temperature preservation.

Refer transport to airports and seaports.

Technical Features & Engineering Excellence

Control, Automation & Monitoring

The HHAT/VHT system continuously monitors fruit pulp temperature, chamber temperature, humidity, heating cycles, cooling cycles, drying cycles, fan operation, humidification performance and alarm conditions.

The HMI enables recipe selection, process monitoring, diagnostics and compliance verification. Automated data logging creates an auditable treatment history that supports export certification and customer assurance.

Product-benefits
Integrated Cold Chain Infrastructure

Treatment alone does not guarantee export success. To facilitate export success, RINAC integrates pre-cooling facilities, cold rooms, refrigeration systems, ripening chambers, insulated processing environments and reefer transportation infrastructure.

Following treatment, mangoes are stored under controlled conditions, typically around 12–13°C depending on fruit variety and operating requirements. Proper temperature management helps preserve nutrients, extend shelf life and maintain export quality.

CASE STUDY: KAPPEC Integrated Mango Export Infrastructure

Client: Karnataka State Agricultural Produce Processing & Export Corporation Limited (KAPPEC)

RINAC successfully delivered an integrated export infrastructure project that included:

  • Post-harvest handling systems
  • Electronic grading lines
  • Hot water treatment systems
  • FruitoLine HHAT systems
  • Pre-cooling facilities
  • Cold storage facilities
  • Ripening chambers
  • Refrigeration systems
  • Insulated processing environments
  • Utility infrastructure

The project demonstrates RINAC’s capability to design, engineer, manufacture, install, commission and support complete export-ready facilities under a single EPC responsibility model.

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Why Choose RINAC
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Single-source accountability

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End-to-end project execution

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End-to-end project execution Proven export infrastructure expertise

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Made-in-India engineering

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Pan-India support capability

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Strong focus on quality and compliance

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Long-term service commitment

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Compliance & International Market Access

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Safety, Reliability & Operational Excellence

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