The Future of Construction: Exploring the Benefits and Applications of Modular Construction and Modular Cleanrooms
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July 23, 2024
The Future of Construction: Exploring the Benefits and Applications of Modular Construction and Modular Cleanrooms
With numerous advantages over the traditional construction process, modular construction is revolutionizing the construction industry. Whether it is residential buildings, commercial spaces, clean rooms, or hospitals, modular construction is the preferred choice. Here is a comprehensive guide on modular construction and modular clean rooms to help you get started.
What Is Modular Construction?
Modular construction also known as prefabricated construction is a method of building structures (walls, floor, ceiling, windows, doors, etc.) where individual components or modules are constructed off-site in a factory setting and then transported to the construction site for final assembly.
How Are They Made?
The process involves designing and constructing every module in the factory under controlled conditions, away from the construction site. These modules are built according to the given specifications using the same materials and adhering to the same standards as conventionally built facilities.
This method uses lean manufacturing techniques in which units are placed end-to-end or stacked up to create different configurations. Almost 60% to 80% of the work is completed in the factory.
Types of Modular Building Construction
There are two basic types of modular building construction.
- Permanent Modular Construction (PMC): It is used for long-term occupancies— example offices, schools, and hospitals. The modules are placed on a concrete foundation and fastened together to create a permanent structure.
- Relocatable or Temporary Modular Construction: It is used for short-term occupancies—fairs, trade shows, exhibitions, conferences, shops, and temporary housing. The modules are placed on metal frames and can be disassembled and transported to another location as and when required.
Advantages of Modular Construction
- Shorter construction timelines: The modules are pre-fabricated in the factory along with the site preparation. Only the final assembly takes place at the main site, reducing the overall construction time significantly.
- Quality and precision – Modular buildings adhere to the same building codes and standards as site-built structures, Since the modules are fabricated in factory setting, strict quality control measuresare in place resulting in high-quality finished product.
- Less delays due to weather: The factory setting reduces the possibility of delays due to unfavourable weather and the project doesn’t lose time.
- Cost effective and less material wastage: The fabrication of modules under controlled factory environment saves cost and reduces material usage.
- Reduced labour cost: A modular building uses less manual labour for on-site assembly, thus it helps reducing labour cost
- Reduced environmental impact: The process generates less waste and creates fewer site disturbances. Additionally, better material control reduces waste and promotes recycling. This helps in reducing water and dust pollution and minimizes noise impact. .
- Personalization and design flexibility: Modular construction is not limited by traditional construction methods. This means designs can be more creative and customized according to business needs and budget.
- Thermal insulation: Many modular construction buildings use insulated panels that provide thermal insulation as well as cold and moisture resistance in comparison to traditional materials.
- Durability: The final product of modular construction has to meet assembly regulations, thus they end up being more durable and sturdy.
Applications of Modular Construction Buildings
Modular construction buildings offer numerous advantages, making them a popular choice for various buildings and structures including
- Shops
- Clinics
- Offices
- Garages
- Residential buildings
- Warehouses
- Spprts hall/arenas
- Parking lots
- Canteens
- Public amenities
What Are Modular Clean Rooms?
A modular clean room is a controlled environment with a low level of pollutants such as dust, airborne microbes, aerosol particles, and chemical vapors. It is typically used in industries such as pharmaceuticals, electronics, biotechnology and aerospace where it is important to maintain specified levels of cleanliness and factors like particle count, humidity and temperature.
Modular cleanrooms are used in across processes and industries.
- Semiconductor manufacturing
- Pharmaceutical processing
- Biotech and medical device manufacturing
- Military and aerospace
- Optical component manufacturing
- Automotive manufacturing
- Hospital clinics
- Cosmetics manufacturing
How Modular Clean Rooms Are Built
Modular clean rooms are built using prefabricated modules or components that are assembled on-site. These components generally include ceilings, walls, flooring, windows, doors, air filtration systems, etc.
The construction process for a modular clean room begins with preparing the site according to specific requirements. Then, the prefabricated components are transported to the site and assembled by skilled workforce.
Benefits of Modular Clean Rooms
Modular clean rooms also offer various advantages when compared to the traditional clean rooms such as faster construction times, flexibility, scalability, and cost benefits.
Here are some of the key features of modular clean rooms.
- Repurpose and reuse: Modular clean rooms can be modified or even relocated with minimal expense and downtime. Many prefabricated modular clean rooms are almost 100% reusable.
- Cost and time benefit: They are less expensive than traditional construction and can be installed in lesser time.
- Flexibility and scalability: Modular Clean Rooms can be easily modified for expansion or repurposing
- Durable and efficient: They are strong and durable and their well-insulated construction provides a thermal barrier and improves its efficiency and performance.
Future of Modular Construction
The modular construction industry is going to grow and gain popularity in the coming years. Its fast and efficient construction time, multiple applications across industries, and cost benefit make it a preferred construction method.
The upcoming trends in modular construction will focus on sustainability and green building practices with a drive for development of new technologies to make modular construction faster, easier, and more precise.
Moreover, with new designs and technological solutions, modular construction will become more attractive, durable and an affordable alternative.
What Rinac Has to Offer in the Field of Modular Construction
Rinac offers durable and cost-effiienct modular construction solutions including HPCC, InstaBuild, ecoRESORT, M2ICU, and JANIeco. Some of the key features include
- Light civil foundation with weather-proof construction
- PU (polyurethane) or PIR (polyisocyanurate) insulated sandwich panels laminated with Pre-Coated Galvanized Iron (PCGI) on both sides
- Roof, wall, ceiling, and partition panelling is fire-rated and Class ‘O’ certified building material in compliance with the British standard BS 476 parts 6 & 7
- Significant energy savings
To know more about how Rinac can meet your modular construction needs, get in touch with us today.
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